Introducing Roastar’s Wrapped Collection Program: Give Your Packaging a Second Life

According to the OECD Global Plastics Outlook report, global plastic waste production is on track to triple by 2060, with less than 20 percent expected to be recycled. Our planet deserves better. Most of today’s packaging hits a dead end, especially flexible plastics like LDPE and HDPE that curbside programs can’t accept. Without an alternative, these materials often head straight to the landfill.

Roastar’s Wrapped bag collection program flips that script. Instead of ending up as waste, your used packaging can be collected, recovered, and repurposed through a system designed to keep resources in motion.

Wrapped provides a better ending for your packaging and a stronger sustainability story for your brand. And with the collection box front and center in your storefront, your customers get a clear, hands‑on way to join the effort and be a part of the solution.

Did you know? Many consumers say they are more likely to support brands that clearly demonstrate a commitment to sustainability.^{1 2}

The Wrapped bag collection program is designed to be easy.

Your collection box comes already assembled with eye‑catching signage, along with a reusable pedestal that elevates the box to meet Health and Safety standards. Place the box in a high-traffic area of your café or retail space to encourage customers to return their empty, clean, and dry bags.

The program is designed specifically for Roastar’s store drop-off recyclable packaging, including gusset bags, flat bottom bags, and stand-up pouches. Once the box is full (about 1,000 bags), ship it back at no cost by following the provided return process. We’ll handle the rest.

Roastar tracks your impact and shares the reporting with you, so it’s easy to see the difference you and your customers are making. With free tracking and reporting on bags collected, estimated emissions savings, and plastic diverted, you can measure your impact as it grows.

Follow your progress as you work toward diverting bags from the landfill and share your stats with your team and customers to spark engagement, celebrate sustainability wins, and keep the momentum going.

Sustainable shift: Participation powers progress. Recycling systems become more effective as participation increases, helping improve collection, processing, and end-market demand. ³

Once your Wrapped collection box is full, simply tape it up, arrange pick-up through FedEx, and request a replacement box. We’ll send the material to our recycling partner, Trex, to be transformed into durable composite decking.

For over 30 years, the team at Trex has been turning reclaimed plastic and wood scrap into low-maintenance outdoor products that last much longer than traditional materials. Trex’s eco-conscious composite decking is made from an innovative blend of up to 95 percent recycled plastic film and reclaimed sawdust, transforming everyday waste into something strong, beautiful, and built to last.

We love working with Trex because we’re big fans of partnering with people who care about the planet as much as we do. Sustainability is at the heart of everything we do, and we’re proud to champion packaging that stays in play instead of piling up.

Pro tip: For the most efficient return, wait until your Wrapped collection box is fully packed with Roastar's recyclable bags. Fewer shipments mean less transportation impact.

Every customer who orders Roastar’s recyclable materials can bring the Wrapped collection program to their storefront or coffee shop, making it easier than ever to collect used packaging and keep it in circulation.

Depending on your order volume, your collection box is either completely free or available for a small fee.

• 5,000+ recyclable bags: Collection box included at no cost upon request

• Under 5,000 bags: Collection box available for a one-time $150 fee

• 10,000+ bags: Additional boxes may be available for businesses with multiple store locations.

All options include return shipping and impact reporting, so there are no hidden costs.

The Wrapped collection box is designed specifically for Roastar’s store drop‑off recyclable bags, making it easy for your customers to return their clean, empty packaging responsibly.

Whether you’re bagging beans, pet treats for furry friends, health and beauty products, or something equally spectacular for your storefront, Roastar’s LDPE material is store drop-off recyclable (#2) and can be collected through our Wrapped collection program. Features like the zipper and degassing valve are also fully recyclable with the rest of the bag.

Help your customers recycle with confidence by adding a disposal logo to your packaging. Clear communication and labeling keep your products out of the wrong bins.

Our product line-up includes:

• Recyclable gusset bags: Vibrant and sleek on the outside, spacious on the inside, and built for strong, stable shelf performance. 

• Recyclable flat bottom bags: Sturdy and stylish, combining quad‑seal strength, roomy gussets, and five customizable panels for high‑impact packaging.

• Recyclable flat pouches: Simple and budget-friendly, a go-to choice for showcasing small portions and sample‑size products.

• Recyclable stand up pouch: Solid barrier protection, flexible fill options, and bold customization for standout shelf presence.

• Recyclable custom-printed rollstock: Flexible, high-performance web roll packaging for form-fill-seal machines, combining fast production with recyclable material.

• Recyclable features and accessories: Add recyclable valves and zippers to stand up and flat pouches, and flat bottom bags to keep materials in the loop.

At Roastar, sustainability isn’t just a side quest; it’s built into every decision we make. Our eco-friendly packaging options, recovery partnerships, and commitment to waste deferral make us the ideal partner for your packaging recycling program.

At Roastar, sustainability isn’t just a side quest; it’s built into every decision we make. Our eco-friendly packaging options— designed with recyclability and circular material pathways in mind—along with recovery partnerships and clear end-of-life guidance, help support your packaging recycling program.

Roastar stands behind sustainable packaging that’s designed to deliver high-impact branding and keep materials in use. We take waste deferral seriously, with a range of products that can be recycled, composted, or repurposed so they stay in the loop and out of landfills.

Select from a range of environmentally responsible packaging options, including compostable bags (industrial composting), recyclable bags (store drop-off), paper tubes and tin cans (both curbside recyclable), and, for high-volume FFS equipment, recyclable rollstock (store drop-off). Our better-for-the-planet products are printed with inks formulated without intentionally added PFAs, helping support your sustainability goals.

Roastar firmly believes in transparent, verifiable sustainability efforts that you can trust—no smoke, mirrors, or buzzword salad. Check out our ASTM-compliant testing and verification to see what happens behind the scenes.

We’re always working toward new, planet‑minded packaging innovations. We’re honored that our Peel & Stick tin can end was named the 2025 Sustainable Product of the Year by the Sustainable Business Council. Learn more about this exciting breakthrough design.

Our partnerships with both nationally recognized and Midwest-based organizations including the Sustainable Packaging Coalition, Sustainable Business Council, Associated Recyclers of Wisconsin, and How2Recycle, help us advance practical, real-world sustainability efforts. Together, we’re building momentum and expanding our impact over time.

The Roastar Sustainability Committee visiting the Outagamie County Recycling & Solid Waste Facility

Every brand’s waste‑reduction journey looks a little different. At Roastar, we make it easy to choose packaging options that reflects your mission and values, is designed to support less waste, and contributes to a more circular, sustainable packaging system.

Go green goals: Our Sustainable Packaging Guide helps customers understand material options and provides best practices for designing and promoting packaging with more responsible end-of-life outcomes.

Interested in the Wrapped program, but thinking recyclable material is too expensive?

Luckily, switching to recyclable packaging doesn’t have to stretch your budget. While many think recyclable or compostable materials always come at a premium, that’s not always the case. For example, our recyclable materials are often comparable in price to non-recyclable options, so you can reduce waste without increasing costs.

And choosing planet‑smart packaging doesn’t mean settling for less. Roastar’s recyclable material offers top‑tier moisture and oxygen barriers, keeping your product protected. Opting for recyclable packaging means you and your customers are making a difference way beyond the shelf.

Join a growing community of retail storefronts and cafés taking practical steps to reduce waste. The Wrapped Collection Program gives you a simple way to engage customers, track impact, and keep materials in motion.

Your packaging deserves a better ending, and it starts right here with Roastar. Reach out to your Roastar sales rep to request your Wrapped collection box and start tracking your sustainability progress. We’ll guide you through the setup and cheer you on as your impact grows (cue the biodegradable confetti).

Pro packaging tip: Is your packaging bigger than it needs to be? Extra room leads to more waste, higher shipping costs, and a bigger carbon footprint. Right‑sizing reduces emissions, saves space, and keeps materials out of landfills.

Need help choosing a size? We’ve got you, friend. Try a test fill with Roastar samples. Check out Roastar’s product options and packaging materials designed for recyclability and responsible end-of-life. Grab a sample pack today and enjoy free shipping.

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1. IBM Institute for Business Value, Sustainability at a Turning Point (2022)

2. McKinsey & Company & NielsenIQ, Consumer demand for sustainable products (2023)

3. The Recycling Partnership, Accelerating Recycling Best Practices (2023)