- Competitor Comparison
- Roastar vs CarePac
Roastar vs CarePac: Which Coffee Packaging Supplier Is Right for You?
If you're comparing Roastar and CarePac, the best choice depends on your order size, turnaround expectations, and the level of support you need. Roastar is often preferred for its instant and transparent pricing, effortless ordering, flexible order sizes, world-class packaging support, best-in-class turnaround, and domestic production.
Key Differences Between Roastar and CarePac
Coffee brands looking for a CarePac alternative often evaluate minimum order quantities, production capacity, turnaround times, sustainability practices, and customer support. Below is a coffee packaging supplier comparison chart that takes a deeper dive into Roastar and CarePac.
| Key Factors |  | CarePac |
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| Lowest minimum order quantities? |
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| Best option for short runs? |
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| Split order into multiple designs? |
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| Large orders? |
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| Immediate pricing? |
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| Transparent turnaround times? |
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| Fastest turnaround? |
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| Custom sizing available? |
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| USA-made manufacturing? |
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| Multiple product options? |
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| Sustainable products? |
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| Top strengths? |
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This comparison was prepared by Roastar using publicly available information from both companies’ websites. Product options, pricing, minimums and production schedules may change. Information last reviewed August 17, 2026.
Lowest minimum order quantities?
Roastar Roastar MOQs vary by product type and customization level. In Design Lab, bags and pouches are available in quantities as low as 25, with tin cans starting at just one. Most full-custom product MOQs range from 500–1,000 and can be broken down into multiple design quantities of 100. This flexibility can help coffee brands launch new products, test seasonal offerings, and reduce inventory risk. See our minimums.
We support both growing coffee brands and established national companies. Whether you need 25 digitally printed custom coffee bags or 10,000+, our production capabilities are designed to scale with your business.
CarePac offers digitally printed coffee bags starting at 1,000 bags, while plate-printed coffee bags start at 5,000 bags. Its prototyping program allows for smaller orders for product testing. It does not allow printing multiple designs across a single MOQ. Carepac supports large-volume coffee packaging orders through digital, flexo, and rotogravure printing.
Best option for short runs?
Roastar If you need minimums lower than our standard products, check out Roastar Design Lab™. Minimums start at a single tin can, paper tin tie bag, or paper mailer; 25 gusset bags or stand up pouches; and 100 flat bottom bags or coffee bag labels.
CarePac Express offers digitally printed pouches starting at 100 bags. The program is designed for short runs, prototypes, startups, and trade shows, with select pouch sizes and materials available.
Split order into multiple designs?
Roastar Roastar allows multiple artwork files per MOQ on most custom-printed products. For example, an order of 1,000 stand up pouches can be broken down into as many as 10 designs. There is a $15 charge for each design after the first. This is useful for brands that offer multiple product types, such as coffee blends, in a single package style.
CarePac offers digital printing for multiple coffee packaging variations and says small digital orders may be available from a few hundred bags for testing or prototyping.
Large orders?
Roastar Whether you need 500 digitally printed custom coffee bags or 10,000+, Roastar's production capabilities are designed to scale with your business.
CarePac offers digitally printed coffee bags starting at 1,000 bags, while plate-printed coffee bags start at 5,000 bags. Its prototyping program allows for smaller orders for product testing. It does not allow printing multiple designs across a single MOQ. Carepac supports large-volume coffee packaging orders through digital, flexo, and rotogravure printing.
Immediate pricing?
Roastar Roastar offers up-front pricing that's available immediately after you make selections on your chosen product—no personal information required. Each quote includes the tolerance range and price breaks based on order quantity.
Carepac's online quote tool requires your name, email, and phone number to get pricing. Queries about prices based on product, material, and quantity must be submitted separately.
Transparent turnaround times?
Roastar Roastar provides fully transparent estimated delivery times for every product and size. Depending on the product and current production schedule, custom-printed coffee packaging can arrive at your business in as little as two calendar weeks from the time an order is placed. Unlike some competitors, we don’t charge extra for our industry leading delivery times.
CarePac does not publicly share current lead times by product or production type and charges extra for their fastest production option, Express, with a turnaround of 15 business days. CarePac does not specify if the 15 business days include transit time with the shipment carrier.
Fastest turnaround?
Roastar Roastar has a faster turnaround than Carepac and regularly updates its estimated delivery times. Turnaround times will vary by product type and time of year. If you're in a time crunch, our customer service team will do their best to get your packaging to you when you need it.
Carepac's fastest production option, Express, has a turnaround of 15 business days. CarePac does not specify if the 15 business days include transit time with the shipment carrier.
Custom sizing available?
Roastar Roastar offers a wide range of standard sizes and materials, plus custom sizes for flat pouch and stand up pouch orders of 5,000 or more. Our production process allows for low minimum order quantities (MOQ) and gives coffee brands the ability to print multiple artwork files across a single MOQ.
Carepac offers similar pouch and bag types, sizes and materials with broad custom sizing and configuration available, which may appeal to brands who need heavy customization.
USA-made manufacturing?
Roastar Roastar's packaging is manufactured and stored in Wausau, Wisconsin. Our 5-star customer service team (just see our Trustpilot reviews) is also based entirely in Wisconsin, providing direct access to packaging experts who can assist with artwork, ordering, and production questions. Contact our team or chat at Roastar.com.
CarePac is headquartered in Southern California. Its packaging is produced in the United States, Mexico, and Asia. The company also maintains a U.S.-based customer service team but doesn't have a chat feature on its website. CarePac doesn't collect or share customer reviews on their website.
Multiple product options?
Roastar Roastar offers a wide range of packaging options, including bags, rollstock, tin cans, tubes, mailers, labels, stickers, and more. This makes it easier to source multiple packaging formats from one supplier as your product lineup grows.
Carepac is primarily focused on flexible barrier packaging, including custom pouches, bags, and rollstock.
Sustainable products?
Roastar Roastar is committed to becoming the leading packaging provider in sustainability. We offer store drop-off recyclable, industrially compostable, and curbside recyclable packaging options. To ensure the highest standards we partner with both nationally recognized and Midwest based organizations to validate and certify our sustainability claims. Roastar is exceptionally transparent about sustainability claims and makes it easy for customers to obtain additional information when necessary.
CarePac also offers recyclable and compostable packaging options. However, CarePac posts a disclaimer that their compostability statements are provided by its film supplier and subject to confirmation, suggesting they may not personally validate or certify their supplier’s film claims. For coffee brands comparing suppliers, the key is to confirm the exact material structure, disposal pathway, and obtain certification details for the product.
Top strengths?
Roastar Roastar is an ideal packaging partner for brands that manage multiple custom products, use multiple designs across a single product line, need flexible order quantities, and value easy ordering with short production times. This flexibility supports established brands managing multiple sales channels, seasonal launches, limited releases, growing product lines, and ongoing packaging needs.
Carepac is well suited for highly customized flexible-packaging projects, including packaging with more specialized specifications. Its strengths are generally centered on custom flexible packaging for brands that need more tailored materials, structures, or production requirements.
Which Supplier Should You Choose?
Roastar
Roastar may be the better fit if you need:
Bags and pouches start at 25 and tin cans at 1.
Divide one order among several coffee varieties.
Prefer seeing pricing before providing contact information.
Current delivery estimates tied to your selected product.
Bags, cans, labels, tubes, and shipping materials from one source.
Prioritize Wisconsin manufacturing and support.
CarePac
CarePac may be the better fit if you need:
Highly customized flexible-pouch dimensions or configurations.
Digital, flexographic, or rotogravure printing options.
Plate printing may reduce unit costs depending on order size.
Selected 100-unit prototypes before committing to a full production.
Offers a spouted pouch for liquid and pourable products and serialized labels for tracking.
Products that Help Us Stand Out
Use your own art or have our network of designers help you bring your vision to life. Pick your perfect exterior, including materials, colors, finishes, and special effects. Did we mention the shockingly sensible order quantities?
People often ask us...
What is the main difference between Roastar and CarePac for coffee packaging?
Is Roastar or CarePac better for small coffee brands?
Roastar is often the stronger fit for growing roasters that need fully custom gusset bags in quantities of 500 and want to divide that order among several designs. This allows coffee brands to test new blends, seasonal designs, or multiple SKUs without committing to larger production runs upfront.
CarePac’s general digital minimum is 1,000, although its Express program offers selected short-run products for prototypes and limited applications.
Which company has lower minimum order quantities: Roastar or CarePac?
Roastar offers lower minimum order quantities on select custom coffee packaging products. For example, custom-printed gusseted coffee bags start at 500 bags and can be split into up to five designs, with 100 bags per design.
CarePac supports prototyping runs of a few hundred bags, but minimums for digitally printed coffee bags start at 1,000, while plate-printed bags typically start at 5,000.
Does Roastar or CarePac offer coffee packaging design help?
Yes. Roastar supports coffee brands through multiple stages of the packaging design process. Brands that want professional design support can use Roastar’s Designer Network to connect with experienced graphic designers who understand packaging artwork, print specifications, and template setup.
For a DIY option, brands can use Roastar Design Lab™, a free online design tool that allows users to create professional-looking packaging and order as few as 25 gusset bags. Brands can also download Roastar artwork templates and design their packaging in software like Adobe Illustrator or Canva.
Before production, Roastar’s experienced prepress team reviews artwork files and can help correct common file issues. This helps coffee brands move more smoothly through the proofing and approval process.
CarePac also offers design and artwork support for custom flexible packaging, including artwork setup, digital proofs, design services, and design consultation.
Can I split a custom coffee bag order across multiple designs at Roastar?
Yes. Roastar’s custom-printed gusseted coffee bags start at 500 bags and can be split into up to five designs, with 100 bags per design. This is useful for coffee brands ordering multiple blends, seasonal coffees, or limited releases. See our minimums.
CarePac offers digital printing for multiple coffee packaging variations and says small digital orders may be available from a few hundred bags for testing or prototyping.
Is CarePac cheaper than Roastar for coffee packaging?
Coffee packaging pricing depends on bag style, material, print method, order quantity, and customization needs.
Plate-printed runs at Carepac may be more cost-effective at higher volumes, while Roastar may be better for brands that need lower minimums.
What’s the buzz?
We don’t do it for the clout, we do it to support the passions and dreams of business owners. Of course, when a customer has nice things to say, we’ll happily pass them along.
