A gusset bag features expandable side panels that open as the bag is filled, giving coffee roasters the extra space needed for their beans while maintaining a compact retail footprint.

Gusset bags are a go-to choice for whole bean and ground coffee because they provide excellent shelf stability, are economically priced, and have lower minimum order quantities. Gusset bags also work well for other products like tea, snacks, and dry goods, but they’re especially valued in the coffee industry.

When bagging coffee, make sure to include a degassing valve, a feature that releases carbon dioxide to prevents the bag from bloating or bursting.

Our minimum order quantity (MOQ) for custom-printed gusset bags is 500 bags across our four standard sizes. You can also split this minimum into increments of 100 per artwork file or design, giving you flexibility if you have multiple coffee varieties.

If you need a smaller run, consider personalizing a gusset bag in Roastar Design Lab™, where minimums start as low as 25 bags.

A degassing valve is an essential feature of coffee packaging that allows carbon dioxide (CO₂) to escape after coffee is roasted and bagged, preventing the package from bloating or bursting while keeping oxygen out.

Here’s how it works: As pressure builds inside the bag, the valve briefly opens to release excess gas, then reseals to maintain freshness. It’s a simple, one-way system that keeps your coffee tasting great and your bags looking their best.

Dive deeper into degassing valves and why you need them for your coffee on our blog.

The capacities listed for our bag sizes are approximations based on whole coffee beans. Even within coffee, bean variety and roast level affect how much fits. For example, dark roasts take up more space than lighter roasts.

Your product may fill the bag differently. Denser items (like salt) pack in tightly, while lighter products (like tea) take up more room. Because of this natural variation, we suggest ordering a sample pack so you can test-fill your product and confirm the ideal size.

If you’re new to packaging design, partnering with an experienced designer is the fastest way to create artwork that meets print specs and delivers a polished, professional look. Our Designer Directory features talented graphic designers who can create packaging that stands out wherever your coffee is sold and represents your brand beautifully. They can also set up the artwork template correctly, so your artwork moves smoothly through our printing approval process.

If hiring a designer isn’t in the budget, we’ve got you covered. Roastar Design Lab™, our free online design tool, allows you to create professional-looking packaging and order as few as 25 gusset bags.

Start by choosing your packaging style: bag, pouch, tin can, or label. Upload your own design, select a ready-to-use template, or use our AI-powered text-to-design tool to generate custom artwork. Then personalize with your logo, images, shapes, and text. Preview instant 2D and 3D digital proofs as you design.

For more artwork help, browse our helpful resources below:

Guide to Roastar Design Lab™

Download a Template

Mastering Roastar Design Templates

The Best Design Tools

Design Definitions to Know

Artwork FAQs

Tin ties are a popular closure for coffee bags because they let customers easily open, close, and reseal the bag while keeping the beans fresh.

After opening the bag, the customer can roll the top down to push out excess air and fold the tin ties over the rolled section to secure it. This helps maintain freshness between brews and gives your coffee a clean, tidy presentation on the counter.

We offer tin ties in both black and white to match your coffee packaging design.

To properly close a coffee gusset bag with a tin tie, roll the top of the bag down with the tin tie underneath the folded material, not over it. This keeps the closure tight, helps push out excess air, and gives your coffee bag a clean, professional look.

Check out our folding tutorial video.